Manufacturing Process for Fasteners in 7 steps

fasteners manufacturer


A fastener is a hardware component used universally for fixing joints with two or more things non-permanently. In general, fasteners are used to create non-permanent joints i.e. joints that can be removed or dismantled without harming or damaging the joining components. Welding is an example of creating permanent joints.
Fastener holds the joints of fixtures form holding the chairs & tables to automobile parts. Applications of fasteners are very diverse in the range from regularly used items like boxes, envelope where fasteners are used for closing them to hi- tech gazebos & special-purpose closing devices like the bread clip etc. Fasteners exporter in Germany will discuss the manufacturing process of fasteners.
Step-1: Raw material inspection & storage
Raw material for the bolt to be decided upon the designer based upon where it is to be used. Material to be used to be inspected & then proper storage location to be identified in order to avoid rust formation & proper coverage needs to be provided.

Step-2: Unthreaded / Unfinished bolt manufacturing
Mostly casting & forging are used in this stage.
Other methods may also be used:
1. Sintering
2. Prototyping (Rapid)

Step-3: CNC machining
After the part has been manufactured via forging/casting route, it is then machined to the required dimensions usually by CNC.
The operations followed here are pointing, facing, grooving.

Step-4: Heat Treatment
Heat treatment is done after machining to make the fasteners stronger. Hardening & tempering operations are followed.
First, hardening is done such that bolt is heated to a temperature of 850-900°C & then quenched in the cooling media.
Secondly, the bolt is again re-heated to bring back the extremely hardened bolt less soft  so that the bolt remains stronger. Re-heating is done to bring down the brittleness of the bolt which happened during hardening. To know more about fasteners, visit fasteners supplier in Germany.

Step-5: Surface Finishing
Next is the surface finish process. Generally, the grinding process is carried out to make the surface smoother according to the surface finish specification.

Step-6: Thread Rolling
After finishing process, thread rolling is done with two dies. One is stationary & another is a moving die which actually exerts pressure on the bolts & forms threads.

Step-7: Coating
After thread rolling, bolts & screw fasteners are coated in order to prevent rust & corrosion. A good example of bolt the coating is geomet coating in bolts which will be tested to SST (Salt Spray Test) depending upon the number of hours as specified.

Step-8: Inspection for Form, Fit & Function:
After all the processes being completed, finally the fasteners from fastener manufacturer in Germany goes to inspection.


Comments

  1. Harshit17 May 2021 at 23:48

    Great post, you have given proper information on the manufacturing of fasteners step by step, it's amazing. If you want the fasteners at the best price you can visit our website because we are also a Wholesaler of Fasteners

    ReplyDelete
  2. CBH Fasteners10 August 2021 at 03:17

    Nice blog thanx for sharing, we At Capital Bolts Our primary focus is on providing high-quality products from many manufacturers.
    Fasteners
    Nuts Manufacturing
    Anti Theft Nuts
    Cage Nuts
    Chuck Nuts
    Clinch Nuts
    Collar Nuts
    Crimp Nuts
    D Nuts
    Dome Nuts

    ReplyDelete
  3. Meta Forge India13 October 2021 at 20:38

    I am really impressed with your blog article, such great & useful knowledge you mentioned here. Your post is very informative. I have read all your posts and all are very informative. Thanks for sharing and keep it up like this.
    Manufacturer and Exporter of Industrial fasteners in nashik

    ReplyDelete
  4. Tfit23 November 2021 at 01:02

    Thanx For Sharing The Detail We Are At Nishant Steel Industries is ISO certified leading Fasteners manufacturer of high tensile hot and cold forged fasteners made in India.

    DIN 7990
    DIN 558
    DIN 6912
    DIN 605
    DIN 934

    ReplyDelete
  5. Nikhil Jain29 November 2021 at 21:57

    Really helpful down to the ground, happy to read such a useful post. I got a lot of information through it and I will surely keep it in my mind. Keep sharing. If you are looking for some useful data and information regarding Steel fastener then visit Vision Alloys.

    ReplyDelete
  6. Ranflex Metals29 November 2021 at 23:21

    Really helpful down to the ground, happy to read such a useful post. I got a lot of information through it and I will surely keep it in my mind. Keep sharing. If you are looking for some useful data and information regarding Cold Formed ASTM A500 Gr A Square Hollow Section (SHS) then visit Ranflex Metals.

    ReplyDelete
  7. Meta Forge India2 February 2022 at 21:56

    I wanted to thank you for this great read!! I definitely enjoying every little bit of it I have you bookmarked to check out new stuff you post.
    Top 10 fastener manufacturer in Nashik

    ReplyDelete
  8. sethi15 February 2022 at 22:19

    Great info. I am glad that I got my bolts from MIG Enterprises, they are the best Fasteners Supplier Sydney and they also provide timely delivery.

    ReplyDelete
  9. Sonic Steel4 March 2022 at 02:07

    it is an informative piece of guidance Provided by you. Very glad to find this information here and I am sure that it is beneficial for Everyone. Please also take a look at 310/310S Stainless Steel Band Supplier.

    ReplyDelete

Post a Comment

Popular posts from this blog

HEX NUTS AND ITS SPECIFICATION

Image
v   What are Hex Nuts? One of the most common nuts available are the Hex nuts that are used with anchors, bolts, screws, studs or any other fastener which has machine screw threads. This Nuts are widely used for industrial and commercial use. Hex, as the name suggests, is short-form off Hexagon. Hex nuts have six sides in the shape of a Hexagon. Hex Full Nuts, Finished Hex Nuts are some of the names given to Hex Nuts. Hex Nuts are required for fastening purpose. Though, the design of a hex nuts is simple but they are created to deliver high end efficiency and Performance. The size of hex Nuts, typically varies from ¼” to about 2 ½” and are available in different Strength Grades. The Grades are given on the basis of Strength and cost of the nuts.   Stainless steel hex nuts and bolts/screws used together are susceptible to thread galling and seizing. While it may not be completely preventable, it can be substantially reduced. A thread lubricant is the most ef...
Read more

Different types of Fasteners

Image
Bolts : Bolts are used to make a bolted joint. A bolted joint is created by a bolt and a nut together. Where a Nut is used to tighten the grip between the flange or such product where bolt is used. Basically bolts are used for the assembly of two unthreaded components with the help of a nut.  Nuts : Nuts are a type of Fasteners that has a hole in it. The hole in the Nuts is always threaded. The nut is paired with the bolt which is its pairing partner. The Nuts are always used with the pairing Bolts to tighten. Click here to know more about nuts manufacturers in Canada . Screws : Screws is a fastener that is similar to the bolts in many ways. The Screws are made of metals and characterized by helical ridge. Screws is also known as male thread. Screws are used to fasten the materials by digging in and welding into a material. Screws don't require nuts to tighten the screws.  Thread Rods : Threaded Rods is a fastener that is also known as 'Studs'. The Thr...
Read more